Remove the screw from the opposite side (6). With the throttle valves closed: Using the thickness gauge (1), measure the minimum value of play between the lever (2) and the contact surface (3) in various points of the throttle body. ENGINE Fit the oil tank. TIGHTENING TORQUES WARNING All fasteners listed in the table must be tightened to the specified torque using a torque wrench and LOCTITE where specified. TUONO 1000 FUEL SYSTEM Should the FRONT CYLINDER PRESSURE value be incorrect, turn the FRONT CYLINDER bypass screw. GENERAL INFORMATION GENERAL RULES BASIC SAFETY RULES CARBON MONOXIDE When an operation must be performed with the engine running, position the motorcycle outdoors in a well-ventilated area. Fit the brake callipers and tighten the screws to the specified torque. CYCLE PARTS 5.7.10. 46. Do not replace the tie with a screw tie or other type of tie. Remove the complete plug. CYCLE PARTS CHECKING THE COMPONENTS WHEEL STANCHION Inspect the sliding surface for scoring and/or scratching. TUONO 1000 Remove the wheel shaft nut. CYCLE PARTS 5.7. TUONO 1000 5.7.9. 05_06/2018 Cod. Replace the stanchion if buckled beyond the service limit. Tighten the fork leg fixing screws on the upper yoke to the specified torque. FUEL SYSTEM SCREEN DESCRIPTION TUONO 1000 APPROXIMATE VALUES UNIT OF MEASURE NOTE DEVICE STATUS 3 - 10 Bank angle sensor normal/tip over - Control unit Valid combin/Invalid combin Oil pressure normal/low - Idle speed on/off - Full load on/off - Engine stop push-button on/off - Ignition request on/off - Lambda sensor active on/off - Cut off on/off - Throttle learning completed on/off - Engine warming up on/off - Power latch over on/off - Limited operation on/off -. With the vehicle stopped, at each short press of the SET button (2), the display cycles through the following readings: CURRENT SPEED BATTERY VOLTAGE Holding down the SET button (2) gives access to the configuration menu: MENU When activated, "distance to empty" indication will be displayed in place of odometer reading. If you get stuck at any point, please feel free to drop us an email or call the shop and we'll be happy to help if we can. Aprilia Tuono V4 2011 Owner's manual APRILIA WOULD LIKE TO THANK YOU for choosing one of its products. 17. All FS, WTT, WTB threads are subject to the specific rules outlined in their respective subforum. # < > ~ C F A.C. A Ah API AT AV/DC bar D.C. cc CO CPU DIN DOHC ECU rpm HC ISC ISO kg kgm km km/h k kPa KS kW LAP LED LEFT SIDE m/s max mbar mi MIN MPH MS M N.A. Fit the sprocket cover and tighten the three screws. Fit the lever and the rear brake master cylinder bracket and tighten the screws to the specified torque. Safety system: side stand, neutral sensor 11. Disconnect the engine temperature sensor, the timing sensor, the rpm sensor, the side stand safety switch and the generator connectors. Fit the sprocket complete with chain on the shaft. Fit the circlip (3). VEHICLE IDENTIFICATION POSITION OF THE SERIAL NUMBERS These numbers are necessary for vehicle registration. The edges of the spacer (4) feature slots (A) to allow the passage of the extractor teeth. Work on the right-hand side of the wheel: Remove the right spacer (1). Remove the gear lever. Unfasten the ties and disconnect the coolant tubes on the oil cooler. View and Download Aprilia Tuono R 2006 instruction manual online. Parts for Sale CYCLE PARTS Turn the swingarm pivot anticlockwise (2); this will turn and drag the adjustment bushing (3) loosening it completely. NEW MAPPING On vehicles manufactured before February 2004 and up to frame no. CYCLE PARTS 5.5.5. 5. FUEL SYSTEM TUONO 1000 SUMMARY 3.1. CYCLE PARTS Key: 1. 9. CYCLE PARTS 7.1.3. 14. OEM Aprilia Svc Stn Manual '17-'20 Tuono V4 1100, OEM Aprilia Wiring Diagram 17-20 Tuono V4 1100, OEM Aprilia Wiring Diagram '19 Tuono V4 1100 Fact, OEM Aprilia Oil Filter - 1A023538 (ex 857187), OEM Aprilia Oil Filter - 1A023538 (ex 857187) For RS660, Tuono 660, RSV4, and Tuono V4, OEM Aprilia V4 Error Code & Procedure File. Green neutral light (N) 3. NOTE Use a thickness gauge (1) with a 0.05 mm (0.00197 in) scale. While it adopts the characteristics of a street sport bike, it is more than able to hold its own on longer trips, with plenty of new features designed to increase comfort, such as the raised handlebar, a more protective fairing and, for passengers, increased saddle space and . 10. If you have any questions or concerns, don't hesitate to contact our customer support team for assistance. Reconnect the manifold pressure sensor and tubes coming from the throttle body. Home Brands APRILIA Manuals Motorcycle APRILIA Tuono 660 2021 APRILIA Tuono 660 2021 Manuals & User Guides User Manuals, Guides and Specifications for your APRILIA Tuono 660 2021 Motorcycle. WARNING Apply grease to the rollers SEALS Check that all seals are intact; replace them if they are damaged or worn. 30. N.O.R.M. APRILIA TUONO 1000 R Manuals & User Guides Gen 1 RSV / Tuono RSV Mille Gen 2 RSV/R & Tuono RSVR Tuono R RSV4 RSV4 Factory RSV4 R RSV4 RR, RF 2015 3. Always replace bearings with bearings of the same type. Loosen and remove the fixing screw (4) and set aside the washer. APRILIA Motorcycle & Scooter Manuals PDF & Wiring Diagrams WARNING When removing the pump unit take care not to damage the tubing and the fuel level sensor. Aprilia Tuono R 2006 Owner's Manual - Download In PDF For Free Fit the spacer and the washer. 8. The oxygen sensor signal allows the ECU to continuously correct the mixture strength in case it is not ideal or stoichiometric (lambda setting). Need help removing the tank breather tubes on 2017 Tuono V4 Factory. This is an unfortunate consequence of a few members' abuse of the forum. TUONO 1000 Fit the coolant breather tube. CYCLE PARTS REPLACING THE OIL SEAL/DUST SEAL Clamp the sleeve in a vice with the specified tool. Diagnosis connector 20. Always replace all the pads of both front brake callipers. TUONO 1000 FRONT BRAKE 5.8.1. 48. CYCLE PARTS damper rod. DANGER Always replace both bearings. NOTE Spray the spring (20) with temporary lubricant. REMOVING THE FUEL PUMP Remove the complete fuel pump unit. DANGER Always replace both bearings. ROTATION CHECK Manually turn the inner ring of each bearing. Close the bleed valve before reaching the end of stroke with the lever and repeat the procedure until all the air is released. DANGER Racing adjustments must be made exclusively during organised races or sporting events held on tracks far from road circulation and with the authorisation of the proper authorities. CYCLE PARTS Lightly tap on the wheel shaft so the head comes out of its housing. Aprilia Tuono R 2007 Owner's Manual - Download In PDF For Free NOTE Use the special tool - aprilia part# 8140180 (bearing extractor) OPT: Remove the left bearing with the extractor (4). CYCLE PARTS FINAL DRIVE UNIT BEARINGS Check with the bearings fitted on the final drive unit. Slide the breather tubes out of their housing. Fit a new clamp to the tube coming from the oil cooler and fit the tube into place in the housing. If one or both bearings do not meet the specifications: Replace both final drive unit bearings. CYCLE PARTS 5.2.2. Use an exhaust emission extraction system when working indoors. Remove the oil filter. WARNING Proceed with care. 41. Loosen and remove the two screws from the rider left footpeg guard. 13. Remove the chain slider by sliding it out from the rear. 22. Axial play: 0.1 mm (0.0039 in). Tighten the two fixing screws (17). RECOMMENDED: F.A. WARNING Remove any impurities from the bushing; be careful not to damage the surface. 6. TUONO 1000 Working on both sides, tighten the clamp screws securing the wheel shaft to the specified torque. [Tuono] 2005 Aprilia Tuono 1000R Factory - ApriliaForum sponsored by 4. NOTE The circlip (3) is fitted only on the right side of the wheel. To obtain an optimum mixture and a stoichiometric ratio it is necessary for the quantity of air taken in by the engine to be equal to the theoretical amount needed to burn all the injected fuel. DISASSEMBLING THE UPPERWORKS .. 4 5.1.2. TUONO 1000 GENERAL INFORMATION GENERAL INFORMATION 1 1-1. (AP-LUBE temporary lubricant) xxxxxxx N.A. By changing the opening steps it is possible to suitably power the engine to help start-up procedure and correct fuel feeding with cold engine When the engine has reached operating temperature, the stepper motor will be partially closed 14 GENERATOR three-phase generator winding resistance: 0. 35. All other sensors/switches are connected to the ECU and the instrument panel reads relevant information in the ECU through the CAN line. Working on the right-hand side, insert the doubleconnecting rod/swingarm screw. TUONO 1000 FUEL SYSTEM WARNING Ensure that the ends of the torsion spring (20) are hooked to the accelerator wire securing staff and belt roller (21). TUONO 1000 Loosen and remove the chain slider lower fixing screw and set aside the washer. Thoroughly clean and wash any components you have removed using a detergent with low flash point. Twisty, hilly roads are ideal for an effective running-in of engine, suspension and brakes. Fit the tube in the quick-fitting coupling (5). If fluid does not come out of the radiator breather screw, before filling the system completely (approximately 2 litres) (approximately 3.63 in) reach the level in the expansion tank Start the engine for approximately 30 seconds with the filler plug open. Aprilia Motorcycle Service Manual Downloads V7 III Rough Maintenance & Chemicals V7 III Rough Tools V7 III Rough Used Parts 2017 V7 III Anniversary Back V7 III Anniversary OEM Parts Catalog V7 III Anniversario Handlebars & Footpegs V7 III Anniversario Crash Protection V7 III Anniversario Electrical & Lighting Loosen and remove the eight screws (1). N.O.M.M. - - Lambda ability - - Fuel pump o/c Fuel pump short-c - - Front cyl.inj.open - - Front cyl.inj.short-c - - Rear cyl.inj.open - - Rear cyl.inj. 64. Immaculate condition. CYCLE PARTS 5.4.5. CYCLE PARTS RECOVERY FUNCTION In case the signal of the following sensors is interrupted, the control unit either sets a series of values to let the engine work anyway or uses a different parameter. CYCLE PARTS REMOVING THE DISCS Remove the front wheel. CYCLE PARTS Fill the fork so the air bubbles trapped inside are released. Shake the fork in the direction of travel. Remove the rear sprocket holder (4). Support the front end of the swingarm to avoid accidental falling. Touring), Primavera Accessories: Saddles, Windscreens & Chrome, Primavera Performance Parts: Engine, Suspension & Electrical, Primavera Stock Replacement Parts [150cc], Sprint Performance Parts: Eng, Suspension, Elec. Fit the inner spacer (5). STRUCTURE OF THE MANUAL 3 1.1.1. Starter relay 21. ENGINE Fit the voltage regulator and tighten the two fixing screws. Set the gear in neutral. CAN LINE CAN line technology (Controller Area Network) is used to connect the different electronic devices of the vehicle, so they operate like a network of computers (Internet). INTRODUCTION TUONO 1000 INTRODUCTION 0 0-1. FRAME NUMBER The frame number (1) is stamped on the right-hand side of the headstock. NOTE The circlip (3) is fitted only on the right side of the wheel. current) 4. NOTE The right bearing must be inserted until it is fully home against the abutment (Y). Page 92 Tuono V4 1100 RR To adjust the rebound damping, turn the ring nut (1); To adjust the compression damping, turn the screw (2); To adjust the spring preload (B), using an appropriate wrench, unscrew the locking ring nut (4) and turn the adjusting collar (3). The first Aprilia motorcycles were named Colibr, Daniela and Packi. ZD4RR00004S003947, the ECU needs to be reprogrammed with the revised mapping that ensures improved idle stability and engine performance at 2000 - 3000 rpm. 3. are intact, REAR WHEEL BEARINGS Check with the bearings fitted on the wheel. Purchased new and had it shipped to DFW. Altering the frame number voids the warranty. NOTE Use compressed air to clean any sediments in the filter mesh; direct the jet of air so that the impurities do not penetrate inward. Unscrew the sprocket fixing bolt and set aside the seal washer. 65. aprilia s.p.a. via G.Galilei, 1 30033 Noale (VE) Italy tel. From key to: turn indicators, instrument panel (5 A). Always use a suitable spanner. Language: English Format: PDF. 4. TUONO 1000 Slide the airbox flap tube out of the throttle unit. FUEL SYSTEM THROTTLE BODY UNIT 3.3.1. TUONO 1000 5.2.6. Replacing the pads of only one front calliper would compromise the stability and safety of the vehicle, potentially resulting in danger for people, things and the vehicle itself. TUONO 1000 0.1.3. 2. Loosen the four nuts fixing the manifold to the rear cylinder. OEM Aprilia V4 Error Code & Procedure File This Official Aprilia Technical Document lists all possible V4 ECU, ABS Module, and Dashboard errors, with recommended troubleshooting step procedures for each. Tighten the rear brake master cylinder fixing screws. We have just received a shipment of Austin Racing Exhausts. DRIVE CHAIN The vehicle is equipped with an endless chain that does not contain a master link. KTM 125 DUKE EU Owner's Manual Owner's manual (185 pages) Husqvarna TE 310-450-510 210 I.E. REMOVING THE ENGINE 3 4.1.2. Fit the exhaust complete with lambda sensor. 15. NOTE Use the special tool - aprilia part# 8140180 (bearing extractor) TUONO 1000 OPT: Remove the two bearings (5) and the roller bearing (6) with the extractor. 53. When doing this, take care not to damage the edge of the sleeve. Loosen the front callipers fixing screws and slide them out of the disc. Loosen and remove the nut (5). Amber low fuel light ( ) 8. AF1 Racing. Our website offers a downloadable PDF of the complete owner's manual for your convenience. 3. DIAGRAM Key: 1. Clean the two sides of the hub with a cloth. Fit the lower spacer and the washer. n.a. TUONO 1000 SAFETY WARNINGS The symbols and warnings used throughout this manual have the following meanings: Safety warning. Remove the oil cooler lower brackets and move it keeping it vertical. Loosen and remove the three screws. REFITTING THE REAR WHEEL BEARINGS If fitted: Remove the rear wheel bearings. Fit the circlip (3). This is the owner's manual for '17-'20 Tuono V4 1100 Factory, and '17-'20 Tuono V4 1100 RR This is the owner's manual for '17-'20 Tuono V4 1100 Factory, and '17-'20 Tuono V4 1100 RR 4. 27. DISASSEMBLING THE UPPERWORKS.. 4 5.1.1. Available options are listed below: ITALIANO ENGLISH FRANCAIS DEUTSCH ESPAGNOL When finished, the display returns to the LANGUAGE menu. Do not smoke when refuelling or in the proximity of sources of fuel vapours. 18. CHAIN .111 5.11.1. 5. Turn the bypass screws if the value is not between 2 and 4 % and if the difference between the two readings is greater than 0.5 %. FUEL SYSTEM - throttle valve potentiometer. 8. 20W or FORK 5W or FORK 20W. FRONT FORK DIAGRAM Key: 1. TUONO 1000 Remove the clutch actuator complete with flange. Camshaft position sensor 6. CYCLE PARTS 5.1. Avoid contact with bare flames, sources of sparks or any other source which may ignite the fuel or lead to explosion. FUEL SYSTEM TUONO 1000 SCREEN DESCRIPTION Initialisation fault Lambda control Engine variant Injectors per cylinder Knock sensor Boost adjustment Lambda sensor Water injection Idling mot. Fit the fairing (8). TUONO 1000 SCHEDULED MAINTENANCE CHART MAINTENANCE OPERATIONS TO BE PERFORMED BY aprilia Authorised Dealers (MAY ALSO BE PERFORMED BY OWNER). 4. 16. Tighten the three guard fixing screws complete with washers. COOLING SYSTEM 6.1.2. TUONO 1000 Fit the fairing (6). GENERAL RULES GENERAL INFORMATION TUONO 1000 1.1. Amber "stand down" light ( ) 4. Bend the side of the fuel filter and hold it in position. Washer Ring Complete sleeve plug. Working on both sides, tighten the clamp screws securing the wheel shaft to the specified torque. Bring the wheel forward and fit the drive chain on the rear sprocket. Unscrew the oil filler plug. Remove the screw from the opposite side. DANGER Always replace both bearings. REASSEMBLING THE REAR SUSPENSION Fit the rear shock absorber (3) between swingarm and rear subframe. Identify each connection using a distinctive symbol or convention. 24. You must download the manual by logging into your AF1 Racing account. Unscrew and remove the retaining screw (4) and collect the washer. Connect the engine temperature sensor, the timing sensor, the rpm sensor, the side stand safety switch and the generator connectors. 26. FUEL SYSTEM 3.1.3. Set the spring preload to its minimum. 60. 19. Slide out the control lever (2) and set aside the two bushings (3) and the torsion spring (4). The final drive unit comes out of the vibration damper holder as a single unit. Remove the rear brake master cylinder fixing screws. Remove the complete suspension connecting rod unit (7). Restore all connections. Loosen and remove the two expansion tank fixing screws and remove the expansion tank. CYCLE PARTS FRONT WHEEL 5.6.1. Remove the adhesive tape and free the chain. Insert the spark plug caps in their housing. TUONO 1000 Disconnect the manifold pressure sensor and tubes coming from the throttle body. NOTE The circlip (3) is fitted only on the left side of the final drive unit. 11. PERIODIC MAINTENANCE TOOLS FOR OTHER aprilia VEHICLES Pos. Connect the gas analyser tubes to the relevant fittings. Loosen and remove the two fixing screws and set aside the washers (15) . Early 2008 Aprilia Tuono 1000 R Factory. Intake flap control n.a. For example: TPS and intake pressure signals missing at the same time. Unfasten the ties of the lubrication circuit tubes coming from the oil tank. SPORT Manual, Motorcycle PIAGGIO LUM MP3 300 YOURBAN RL-NRL 2011 Owner's Manual, Motorcycle PIAGGIO Beverly 125 Maintenance Manual, Motorcycle PIAGGIO Liberty 50IE 2018 Instructions Manual, Motorcycle PIAGGIO X10 350ie Executive Owner's Manual, Motorcycle PIAGGIO Beverly 400 E5 Service Manual, Motorcycle PIAGGIO MP3 500 ie SPORT Business LT 2011 Manual, Motorcycle PIAGGIO beverly 500 User Manual, Motorcycle PIAGGIO LUM MP3 125 i.e. CYCLE PARTS 5.9.2. E - From battery to: fan relay, coils, injectors, air flaps, camshaft position sensor (15 A). NOTE To loosen the screws (1) we recommend the use of a pneumatic screw gun which will resist the strength of the LOCTITE 243. Insert the breather tubes in their housing. COOLING SYSTEM TUONO 1000 COOLING SYSTEM 6 6-1. PERIODIC MAINTENANCE 2.1.3. We maintain and upload the latest versions of these manuals, and you have free unlimited single user downloads after purchase. Fit the upper screw (1). ENGINE Disconnect the connectors. n.a. Remove the screw from the opposite side (4). TUONO 1000 Remove the rear brake lever. ENGINE Disconnect the spark plug caps. NOTE Apply LOCTITE Anti-Seize to the inner teeth of the transmission sprocket. Slide the lower part of the chain slider out from the front. AF1 Racing now featuring a full line of Repsol products. 8. use and maintenance RSV 1000 TUONO R. Page 79 Release and remove the retaining screw Unscrew and remove the two retaining the hose (5). It is based heavily upon the Aprilia RSV Mille. ENGINE Connect the coil wiring. Slide the filter out of the tube. Remove the screws and the spacers located between the frame and the engine. NOTE The circlip (3) is fitted only on the right-hand side of the wheel. 17. ENGINE NUMBER The engine number (2) is stamped on the rear, near the sprocket. Rotation must be continuous, smooth and silent. Tighten the fixing screw (7). 18. 13. Purchase this product to download a .pdf version of the owner's manual. Fit the safety spring (2). Slide the lambda sensor wiring out of the frame. TUONO 1000 5.3.2. CHECKING THE REAR BRAKE DISC NOTE Perform this operation with the brake disc fitted on the wheel. Working from the right-hand side of the vehicle, fit the nut (2) to the lower screw and tighten. TUONO 1000 Ensure that the stamped side of the sealer ring is facing the dust seal. This is a single user download not intended for public distribution. Tighten the four screws to the specified torque. Shim the resting surface of the rear support stand (OPT) so it is in work position (fastened to the two swingarm pegs). Place the lambda sensor wiring on the frame. Fit the rear brake master cylinder and connect it to the brake lever. Remove the oil tank along with the tube coming from the oil cooler. Tighten the four U-bolt fixing screws to the specified torque. Fit the fairing (2). PERIODIC MAINTENANCE ENGINE TOOLS 2 - 16 TUONO 1000, PERIODIC MAINTENANCE MISCELLANEOUS TOOLS 2 - 18 TUONO 1000. This website uses cookies to improve your experience. 7. Place the vehicle on the rear stand OPT. Page 60 RS 660 - Tuono 660 Maintenance Drain the oil into the container; allow several minutes for oil to drain out com- pletely. ROTATION CHECK Manually turn the inner ring of each bearing. Remove the wheel shaft using a screwdriver inside the shaft holes. Once the order is shown as "paid" or "shipped" you may download the manual. Tighten the two fixing screws (1). 10. 10. Multifunction digital display (coolant temperature clock - battery voltage lap time - engine oil pressure diagnostics ( ) 6. Loosen and remove the nut and set aside the washer. (7). Unscrew and remove the fixing pin (18). CYCLE PARTS TUONO 1000 Key: 1. Loosen and remove the wheel shaft nut. F - From ignition switch to: high beam, low beam (20 A). CYCLE PARTS 5.4.3. 15. 5. 5W or F.A. if the ECU detects a failure of a set of signals that might compromise safe use of the vehicle. Loosen the radiator breather screw. 14. 5. Slide out the spring joint. 9. CYCLE PARTS NOTE Use the special tool (OPT): - aprilia part# 8140191 (tool for tightening swingarm pivot and supporting engine). The procedure requires a Master Key, and can only be performed by Authorised Dealers. Titanium, Carbon fiber and black for the RS660's Tuono V4's, and RSV4's. Welcome Guest Log In Contact Us About Us FAQs Toggle navigationTue - Fri:9:00 - 5:00 PM EST Sat9:00 - 3:00 PM EST 14. Just enter your information & vehicle VIN information and Aprilia will email you the correct owners manual in a few days time. TIGHTENING TORQUES WARNING All fasteners listed in the table must be tightened to the specified torque using a torque wrench and LOCTITE where specified. Fit the rear wheel and the exhaust system. If one or both bearings do not meet the specifications: replace both wheel bearings. Unscrew the earth connections on the crankcase.